Toyota Corolla

1992-1998 of release

Repair and operation of the car


Toyota Corolla
+ 1. Maintenance instruction
+ 2. Maintenance
+ 3. Engines
+ 4. Cooling systems, heating
+ 5. Fuel, exhaust systems
+ 6. System of decrease in toxicity
+ 7. Transmissions
+ 8. Coupling and half shafts
- 9. Brake system
   9.1. Specifications
   9.2. System of anti-blocking of brakes (ABS)
   9.3. Brake shoes of forward brakes
   9.4. Support of forward brakes
   9.5. Brake shoes of back disk brakes
   9.6. Support of back disk brakes
   9.7. Brake disk
   9.8. Brake shoes of back drum brakes
   9.9. Working cylinder
   9.10. Main cylinder of the brake system
   9.11. Brake hoses and tubes
   9.12. Hydraulic system of brakes
   9.13. Vacuum amplifier
   9.14. Emergency brake
   9.15. Ropes of the emergency brake
   9.16. Brake pedal
   9.17. Switch of headlights of a stoplight
   9.18. Valve of restriction of pressure sensitive to car loading
+ 10. Suspension bracket and steering
+ 11. Body
+ 12. Electric equipment



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9.6. Support of back disk brakes
GENERAL INFORMATION

Elements of a support of back disk brakes
1. Bolt
2. Plug
3. Holder of blocks
4. Brake disk
5. Bolt cover
6. Plug
7. Rasproka of the emergency brake
8. Regulirovochna bolt
9. Limiter of the course of an adjusting bolt
10. Spring emphasis
11. Fastening of a spring
12. Fixing ring
13. Cylinder cover
14. Piston
15. Consolidation of the piston
16. Cutting lock ring
17. Spring
18. Sealing ring
19. Dustproof cover
20. Cover of the cranked lever of the emergency brake
21. Fixing plate of a brake shoe
22. Brake shoe
23. Antinoise laying
24. Fixing plate of a brake shoe
25. A brake shoe (with the wear indicator)
26. Antinoise laying
27. The torsion spring
28. Cranked lever of the emergency brake
29. Needle bearing
30. Fixing arm of a rope of the emergency brake
31. Valve of production of air
32. Brake support
33. Rope of the emergency brake
34. Check
35. Clip
36. Pin
37. Laying
Prevention

The dust formed as a result of wear of brake shoes contains the asbestos hazardous to health. Do not blow off it by means of compressed air and do not inhale.

It is forbidden to use solvents on the basis of gasoline for cleaning of the mechanism of brakes. Use only special cleaner for the mechanism of brakes.

If it is necessary to carry out a support partition (usually because of leak of brake fluid) previously learn the price of spare parts or cost of already vosstavlenny or new support. Before a partition acquire repair set. Always repair both supports together – never repair only one of them.

Removal
PERFORMANCE ORDER
1. Turn off nuts of fastening of wheels, lift a back part of the car and establish it on support. Remove a wheel.
2. Turn off a bolt and disconnect a brake hose from a support. Close a hose opening by means of a piece of a rubber hose of suitable diameter for prevention of hit of dirt and moisture in the brake system, and also for reduction of losses of brake fluid.
3. Disconnect a rope of the emergency brake from a support, having got the check and a pin, at the same time press on the cranked lever of the emergency brake. Remove a fixing clip of a braid of a rope and remove a rope.
4. Remove a support, being guided by the instructions provided in subsection 9.3 (removal of a support is a part of operation on replacement of brake shoes).

Partition

PERFORMANCE ORDER
1. For a partition of a support squeeze out plugs from ears of a support and remove dustproof covers and covers of bolts on both sides of a support.
2. By means of the screw-driver remove a fixing ring of a cover of the cylinder and a cover.
3. By means of flat-nose pliers with thin sponges which need to be inserted into flutes on the surface of the piston turn the piston counterclockwise and get it from a support.
4. Examine the surface of the piston and walls of the cylinder of a support. If they are scratched, on them is watch corrosion or wear, replace a support together with the piston.
5. If these elements in good shape, remove consolidation of the piston from the support cylinder by means of the wooden or plastic tool. Metal tools can damage the surface of the cylinder.
6. The partition of the emergency brake and elements of the self-regulating mechanism is not recommended as existence of special tools for this purpose is necessary and many spare parts are not on sale separately. Check operation of the adjusting mechanism, having pressed the cranked lever of the emergency brake a hand, and, having checked that the adjusting bolt moved evenly. If any of elements of the adjusting mechanism it is faulty, replace a support.
7. Clear all elements by means of the cleaning liquid for the mechanism of brakes.
8. For assembly of a support it is necessary to get a repair kit.
9. Omit new consolidation of the piston in brake fluid and install it in the support cylinder.
10. Lower the new piston in brake fluid and install it on an adjusting bolt in the support cylinder. By means of flat-nose pliers with thin sponges which need to be inserted into lock flutes of the piston turn the piston clockwise until it does not begin to rotate freely, then combine lock flutes with a ledge on a support.
Establish a new dustproof cover of the piston and a fixing ring.
Grease plugs with silicone lubricant (it has to be included in a repair kit) and install them in support ears. Establish dustproof covers and covers of bolts.

Installation

PERFORMANCE ORDER
1. Installation of a support is carried out upside-down removals. Do not forget to replace copper sealing washers (laying) on connection of a brake hose (new washers are usually included in repair set).
2. Pump over a contour of the brake system, being guided by instructions (see subsection 9.12). Check that connections of brake hoses did not proceed. Check work of brakes before normal operation of the car.