| 1. Put on a cogwheel of a bent shaft the end of a shaft, correct a spline and a flute in a cogwheel and bend a cogwheel on a shaft a piece of a pipe of the corresponding diameter. At the same time you watch a spline that it did not move. |
| 2. In this way establish a driving gear wheel of the oil pump, but here enter a uvula on a driving gear wheel into a cut on a power shaft. Screw a nut and tighten its moment 47 N. of m. At the same time it is necessary to hold a driving gear wheel from a provorachivaniye. |
| 3. Establish the directing roller of a gear belt. Tighten a bolt m 37 N.' moment. Check that after an inhaling the roller easily rotated. |
| 4. Put on a gear wheel of the fuel pump of high pressure a shaft, combining a spline with a cut, kill a gear wheel and screw a nut. Hold a gear wheel from a provorachivaniye and tighten a nut m 65 N.' moment. |
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5. Put on a cogwheel the camshaft. In a cogwheel there is an opening which the camshaft pin has to enter. Screw a bolt with a big washer, to hold a shaft, as shown in the drawing, and tighten a bolt m 100 N.' moment. At a bolt inhaling do not turn a shaft as valves can hit against the bottoms of pistons. |
| 6. Tighten two bolts of fastening of the tension device, without tightening them it is final. Tighten an average bolt with a roller m 7,5 N.' moment. Check that after an inhaling the roller easily rotated in both parties. |
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7. Check whether installation of the piston of the first cylinder in the provision of VMT got off. At the same time the tag on a pulley of a bent shaft has to settle down from above. The tag on a cogwheel of the camshaft has to be exposed, as shown in the drawing, and the tag of a driving gear wheel of the fuel pump of high pressure has to be combined with a tag on the water pump. |
| 8. At installation of a new gear belt impose it so that after its installation letters and figures on the back party of the engine were visible. |
| 9. At first impose a belt on a camshaft cogwheel. Hold a cap key a driving gear wheel of the fuel pump of high pressure and impose a belt on a gear wheel. Check correctness of gearing of teeths of a gear belt, on the site between cogwheels of the camshaft and oil pump the belt has to be tense. |
| 10. Continue to hold a gear wheel of the fuel pump of high pressure, put on a belt a gear wheel of the water pump and a cogwheel of a bent shaft. Again check correctness of gearing of teeths of a gear belt. |
| 11. Impose a belt on the directing roller and a driving gear wheel of the oil pump, and in such sequence. Check whether the belt is drawn. All tags have to coincide. |
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12. At installation of an old gear belt, establish a belt in the above described way, however at the same time also all tags made a felt-tip pen at removal have to coincide. The arrow also has to be directed correctly. In the drawing it is shown how tags coincide. If the belt was displaced on one tooth, it should be laid anew. |
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13. Connect to the tension device a returnable spring in the way specified in the drawing. After connection of a spring weaken fastening of two bolts of the tension device. At the same time the tension roller is delayed inside and pulls a gear belt. |
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14. Zatyanute a bolt on the forward end of a bent shaft prior to the beginning of a provorachivaniye of a bent shaft. Turn a bent shaft precisely on two turns and check that all tags were exposed as it is shown in the drawing. If it is necessary, remove and to anew establish a belt. |
| 15. Tighten bolts of a tension roller m 37 N.' moment, without moving an assembly payment. |
| 16. Establish the bearing bracket of the right engine mount. Smaller bolts tighten m 37 N.' moment, big 65 N. m. |
| 17. If the hydraulic booster of steering is installed, still finally do not tighten big bolts. |
| 18. Screw four glow plugs and tighten their moment 13 N. of m. Connect current connectors to candles, put the current tire with the isolating washers, washers and nuts and put on four rubber tips. |
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19. Put on the directing washer of a gear belt the end of a bent shaft. At the same time expose a maple guide on a spline. The unbent edge of the directing washer has to be turned outside, as shown in the drawing. Put on the lower cover of a gear belt with laying and evenly wrap five bolts. |
| 20. Establish a pulley of a bent shaft (to pay attention to a spline and a cut). For a nasazhivaniye the piece of a pipe is used. Screw and tighten the moment 100 N. of m a bolt. At the same time transfer has to be included to hold a shaft from a provorachivaniye. |
| 21. Put the top cover of a gear belt with new laying and fix by five bolts and three clips. |
| 22. Fix by three bolts the pump of the hydraulic booster of steering. Tighten bolts m 40 N.' moment. Now establish a pump pulley temporarily. |
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23. Establish a driving belt of the pump of the hydraulic booster of steering and the generator of alternating current and adjust a belt tension as it is described in the corresponding chapter and for the pump of the hydraulic booster of steering. Now it is possible to tighten temporarily established pulley of the pump of the hydraulic booster of steering. For this purpose press a thumb a belt and in turn a head and a dynamometer key wrap nuts until m 45 N.' inhaling.
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