Toyota Corolla
+ 1. Maintenance instruction
+ 2. Maintenance
- 3. Engines
- 3.1. Petrol engines
- 3.1.1. Repair work without dismantle of the engine from the car
3.1.1.1. Specifications
3.1.1.2. Installation of the piston of the 1st cylinder in MW of a step of compression
3.1.1.3. Cover of a head of the block of cylinders
3.1.1.4. The soaking-up collector
3.1.1.5. Final collector
3.1.1.6. Gear belt
3.1.1.7. Forward epiploon of the crankshaft
3.1.1.8. Cam-shaft epiploon
3.1.1.9. Cam-shafts and pushers (engines of 1,3 l)
3.1.1.10. Cam-shafts and pushers (l engines 1,6 and 1,8)
3.1.1.11. Head of the block of cylinders
3.1.1.12. Oil pallet
3.1.1.13. Oil pump
3.1.1.14. Flywheel (or drive plate of the hydrotransformer)
3.1.1.15. Back epiploon of the crankshaft
3.1.1.16. Engine mount details
+ 3.1.2. Dismantle and capital repairs
+ 3.2. Diesel engine
+ 3.3. Engine electric equipment
+ 4. Cooling systems, heating
+ 5. Fuel, exhaust systems
+ 6. System of decrease in toxicity
+ 7. Transmissions
+ 8. Coupling and half shafts
+ 9. Brake system
+ 10. Suspension bracket and steering
+ 11. Body
+ 12. Electric equipment
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Sequence of an inhaling of bolts of covers of basic necks of a cam-shaft of final valves (engines of 1,3 l)
Sequence of an inhaling of bolts of covers of basic necks of a cam-shaft of inlet valves (engines of 1,3 l)
Adjusting tags on gear wheels of cam-shafts of inlet and final valves
Two sets of adjusting tags on engines of 1,3 l
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At mutual orientation of cam-shafts it is forbidden to use the adjusting tags intended for other purposes. |
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A. Cam-shaft of final valves
B. Cam-shaft of inlet valves
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1. Adjusting tags
2. Adjusting tags of VMT |
Prevention
Before performance of work prepare two bolts with a carving of 6х1 mm and 15-20 mm long which will be used when dismantling as auxiliary.
Removal
| PERFORMANCE ORDER |
| 1. Uncover a head of the block of cylinders (see subsection 3.1.1.3). |
| 2. Install the piston of the 1st cylinder in compression step VMT (see subsection 3.1.1.2). |
| 3. Remove the ignition distributor (see subsection 3.3.6). Remove the conducted cam-shaft gear wheel (see subsection 3.1.1.8) and a gear belt (see subsection 3.1.1.6). |
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4. Measure an axial side play of each of cam-shafts by means of an indicator head. Install the indicator on zero. Shake a cam-shaft with a force in the longitudinal direction (on yourself and from yourself) and define an axial side play. If the side play exceeds maximum permissible, then the cam-shaft and (or) a head of the block of cylinders are subject to replacement. |
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5. Turn a cam-shaft so that the technological opening under an auxiliary bolt was turned vertically up. In this provision of a cam-shaft cams of the first and third cylinder have to rest under the influence of springs against pushers with identical efforts. |
Prevention
The cam-shaft should be exposed in such situation that at removal of a cam-shaft to avoid breakage of a head of cylinders or the cam-shaft.
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| 6. Turn off four bolts and remove forward covers of basic necks of cam-shafts of final and inlet valves. Get a cap of a cam-shaft of inlet valves, remove an epiploon of a cam-shaft of final valves. |
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7. Attach an auxiliary gear wheel to the main gear wheel in advance prepared bolt with a carving of M6 and 15-20 mm long, having screwed it in a carving opening in the main gear wheel of a cam-shaft. |
| 8. In the sequence return specified (see rice. The sequence of an inhaling of bolts of covers of basic necks of a cam-shaft of final valves (engines of 1,3 l)) turn off bolts of other covers of basic necks of a cam-shaft of final valves for several receptions. Turn off each bolt on 1/4 turns at one time until bolts do not begin to turn away by hand. Uncover, having lifted them vertically up. |
Prevention
In process of an otpuskaniye of bolts of an average cover be convinced that the cam-shaft begins to move equally in support in the vertical direction. If any neck of a cam-shaft ceases to move freely, or the cam-shaft is released with a distortion (that is found on cams), then repeat the procedure of an otvorachivaniye of bolts of covers of basic necks, previously having tightened them with the set moment in the specified sequence. It is forbidden to take a cam-shaft with use of effort.
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| 9. Get a cam-shaft of final valves, having raised it up. |
| 10. In the sequence, return specified (see rice. The sequence of an inhaling of bolts of covers of basic necks of a cam-shaft of inlet valves (engines of 1,3 l)) turn off bolts of other covers of basic necks of a cam-shaft of inlet valves for several receptions. Turn off each bolt on 1/4 turns at one time until bolts do not begin to turn away by hand. Uncover, having lifted them vertically up. |
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11. Wipe adjusting washers of pushers from oil, put tags with a marker and remove pushers and adjusting washers. |
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12. You store covers of basic necks, pushers and washers in that order in which these details were established, |
| 13. Clamp a cam-shaft of inlet valves for a six-sided neck in a vice with soft sponges. |
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14. A key with two persistent pins turn an auxiliary gear wheel clockwise, then turn off the auxiliary bolt fixing the main and auxiliary gear wheel and carefully weaken effort, giving the chance to an auxiliary gear wheel to turn counterclockwise before liberation of a spring. |
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15. Take a lock ring of an auxiliary gear wheel, working with special passatizha. |
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16. Remove a spring washer (1), an auxiliary gear wheel (2) and a spring of an auxiliary gear wheel (3). |
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Check of a condition of details
| PERFORMANCE ORDER |
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1. Measure distance between the ends of a spring of an auxiliary gear wheel in a free state and compare to standard. If the distance differs from standard, then replace a spring. |
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2. Check a condition of adjusting laying and pushers. Existence of chips and deep development is not allowed. |
| 3. Measure diameter of each pusher, then measure diameter of the interfaced opening in a head of cylinders. Define gaps in pushers as a difference of diameter of the interfaced opening in a head of cylinders and diameter of a pusher. If the gap exceeds norm, then a pusher (pushers) or a head of cylinders should be replaced. |
| 4. Check existence on basic necks and cams of a cam-shaft of wear tracks – grooves, poles, a navolakivaniye of metal and traces of an overheat (sites of bluish color, or the painted sites). Check existence on each cam of peeling of the tempered layer. |
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5. Measure by a micrometer the size of each cam of a cam-shaft and compare the sizes to standard. If the size at least is less than one cam standard, then replace a cam-shaft. |
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6. Measure by a micrometer diameter of basic necks of a cam-shaft and compare the sizes to standard. If diameter at least is less than one basic neck standard, then replace a cam-shaft. |
| 7. Check gaps in basic necks for each cam-shaft. |
| 8. Clear basic necks of a cam-shaft and cover of basic necks in solvent for varnishes or in acetone. |
| 9. Carefully lay a cam-shaft(s) in a head of the block of cylinders without pushers, adjusting washers and an auxiliary gear wheel of a cam-shaft of inlet valves. Availability of oil on necks is not allowed. |
| 10. Across each basic neck of a cam-shaft lay pieces of a plastic calibration wire of "Plastigauge". |
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11. Establish covers of basic necks of cam-shafts so that shooters were directed towards a gear belt. |
| 12. Tighten bolts with the set moment turning each bolt on 1/4 turns at one time. |
Prevention
The turn of a cam-shaft with the inserted plastic caliber is not allowed.
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| 13. Turn off bolts and uncover. |
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14. Compare width of the crushed wire (in the widest place) to a scale on packing. |
| 15. If the gap at least in one of necks exceeds norm, then the cam-shaft and (or) a head of the block of cylinders are subject to replacement. |
| 16. Scrape off a nail or plastic, the plastic remains, at the same time do not scratch a basic neck or an internal surface of a cover. |
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17. At temporarily established covers of basic necks check a gap in gearing of gear wheels of cam-shafts. Holding a key one of cam-shafts for a six-sided neck, check the size of movement of a gear wheel of other cam-shaft. Compare result to standard. If the gap is higher than norm, then replace both cam-shafts. |
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Installation
| PERFORMANCE ORDER |
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| 1. Collect a cam-shaft of inlet valves with springs and an auxiliary gear wheel. Establish a spring washer (1), an auxiliary gear wheel (2) and a spring of an auxiliary gear wheel (3) (a photo at the left), fix all details by a lock ring (a photo on the right). |
| 2. Wrap an auxiliary bolt, being guided by the item 7 of the real subsection. |
| 3. Establish pushers on former places, previously having greased pushers with lubricant on the basis of a disulfide of molybdenum, an opening in a head of cylinders. Be convinced of safety of adjusting laying on pushers. |
| 4. Grease basic necks and cams of a cam-shaft of inlet valves with lubricant on the basis of a molybdenum disulfide, or assembly lubricant. |
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5. Orient a cam-shaft of inlet valves so that the technological opening under a bolt was located in extreme top situation, then establish a cam-shaft on a head of cylinders. |
| 6. Establish covers of a cam-shaft of inlet valves (except a lobby) on former places, observing numbering and orientation of arrows which have to be directed towards a gear belt. |
| 7. Evenly in stages and observing the sequence (see rice. The sequence of an inhaling of bolts of covers of basic necks of a cam-shaft of inlet valves (engines of 1,3 l) tighten bolts before full contact of covers with a head of cylinders. Finally do not tighten bolts yet. |
| 8. Establish pushers of final valves on former places, previously having greased pushers with lubricant on the basis of a molybdenum disulfide. Be convinced of safety of adjusting laying on pushers. |
| 9. Grease basic necks and cams of a cam-shaft of final valves with lubricant on the basis of a molybdenum disulfide, or assembly lubricant. |
| 10. Combine adjusting tags on gear wheels of inlet and final valves (see rice. Adjusting tags on gear wheels of cam-shafts of inlet and final valves). |
Prevention
On some engines there are two sets of tags. Track that the necessary tags (see rice were combined. Two sets of adjusting tags on engines of 1,3 l).
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| 11. Turn a gear wheel of a final cam-shaft on a gear wheel inlet and evenly establish a final cam-shaft in pro-points of a head of cylinders under basic necks, at the same time slightly turn a gear wheel of an inlet cam-shaft on an identical corner in both directions. |
| 12. Establish covers of a final cam-shaft (except a lobby) on former places, observing numbering and orientation of arrows which have to be directed towards a gear belt. |
| 13. Wrap bolts before full contact of covers with a head of cylinders. Wrap bolts evenly in stages, observing the sequence for an inhaling of bolts. Finally do not tighten bolts yet. |
| 14. Turn off an auxiliary bolt of fastening of the main and auxiliary gear wheels of a cam-shaft of inlet valves. |
| 15. Apply sealant like RTV on a contact surface of a forward cover of a cam-shaft of inlet valves with a head of cylinders. |
Prevention
The cover has to be established at once after putting sealant, before its hardening.
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| 16. Establish a forward cover and evenly, in stages and observing the sequence, tighten two bolts of fastening before full contact of a cover with a head of cylinders. Finally do not tighten bolts yet. |
| 17. Establish a cap in a forward part of a cam-shaft of inlet valves. |
| 18. Tighten bolts of covers of a cam-shaft of inlet valves in stages with the set moment in the specified sequence (see rice. Sequence of an inhaling of bolts of covers of basic necks of a cam-shaft of inlet valves (engines of 1,3 l)). |
| 19. Oil working edges of a new epiploon for the engine or universal lubricant and press a new epiploon in a head of cylinders. The epiploon surface after a press fitting has to be aflush with a surface of a head of cylinders. |
| 20. Apply sealant like RTV on a contact surface of a forward cover of a cam-shaft of final valves with a head of cylinders. Establish a forward cover and evenly, in stages and observing the sequence, tighten two bolts of fastening before full contact of a cover with a head of cylinders. Finally do not tighten bolts yet. |
Prevention
The cover has to be established at once after putting sealant, before its hardening.
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| 21. Tighten bolts of covers of a cam-shaft of final valves in stages before achievement of the set moment (see subsection 3.1.1.1), in the specified sequence (see rice. Sequence of an inhaling of bolts of covers of basic necks of a cam-shaft of final valves (engines of 1,3 l)). |
| 22. Turn cam-shafts on one-two whole revolutions and check combination of adjusting tags. Tags have to be combined. |
| 23. Establish the conducted gear wheel on a cam-shaft of final valves and tighten a gear wheel bolt with the moment specified in subsection 3.1.1.1. At an inhaling of a bolt hold a cam-shaft a key for a six-sided neck. |
| 24. Establish a gear belt (see subsection 3.1.1.6). |
| 25. Other operations on installation are carried out upside-down. |
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