Toyota Corolla

1992-1998 of release

Repair and operation of the car



Toyota Corolla
+ 1. Maintenance instruction
+ 2. Maintenance
- 3. Engines
   - 3.1. Petrol engines
      + 3.1.1. Repair work without dismantle of the engine from the car
      - 3.1.2. Dismantle and capital repairs
         3.1.2.1. Specifications
         3.1.2.2. Diagnostics of the engine by means of a vakuumer
         3.1.2.3. Check of a compression in engine cylinders
         + 3.1.2.4. Dismantle of the power unit - methods and safety measures
         3.1.2.5. Alternatives of capital repairs of the engine
         3.1.2.6. Order of dismantling of the engine
         3.1.2.7. Head of the block of cylinders
         3.1.2.8. Repair of valves
         3.1.2.9. Conrod and piston group
         3.1.2.10. Dismantle of the crankshaft
         3.1.2.11. Block of cylinders
         3.1.2.12. Honningovaniye of cylinders
         3.1.2.13. Bent shaft
         3.1.2.14. Radical and conrod bearings
         3.1.2.15. Engine assembly order
         3.1.2.16. Piston rings
         3.1.2.17. Installation of a bent shaft and check of gaps of radical bearings
         3.1.2.18. Back epiploon
         3.1.2.19. Installation of conrod and piston group
         3.1.2.20. Launch of the engine after repair and a running in
   + 3.2. Diesel engine
   + 3.3. Engine electric equipment
+ 4. Cooling systems, heating
+ 5. Fuel, exhaust systems
+ 6. System of decrease in toxicity
+ 7. Transmissions
+ 8. Coupling and half shafts
+ 9. Brake system
+ 10. Suspension bracket and steering
+ 11. Body
+ 12. Electric equipment



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3.1.2.15. Engine assembly order

GENERAL INFORMATION

Before assembly prepare all necessary new spare parts, laying and consolidations, and also the following tools and devices:

 – standard tool kit;
 – a dynamometer key with a head 1/2;
 – device for installation of piston rings;
 – a mandrel for sinking of piston rings;
 – pieces of rubber or plastic hoses for clothing on rod cover bolts;
 – plastic calibration wire of "Plastigauge";
 – set of probes;
 – file;
 – fresh oil for the engine;
 – assembly lubricant or lubricant on the basis of a molybdenum disulfide;
 – sealant;
 – a compound for fixing of threaded connections.

To save time and labor costs, assembly is recommended to be carried out in the following order.

 – piston rings (see subsection 3.1.2.16);
 – a bent shaft and radical bearings (see subsection 3.1.2.17);
 – pistons assembled with rods (see subsection 3.1.2.19);
 – a back epiploon of the crankshaft (see subsection 3.1.2.18);
 – a head of cylinders and pushers (see subsection 3.1.1.11 and subsection 3.1.1.9);
 – cam-shafts (see subsection 3.1.1.9);
 – the oil pump (see subsection 3.1.1.13);
 – a gear belt and gear wheels of a belt, a cover of a gear belt (see subsection 3.1.1.6);
 – an oil receiver (see subsection 3.1.1.12);
 – the oil pallet see subsection 3.1.1.12);
 – the soaking-up and final collectors (see subsection 3.1.1.4 and subsection 3.1.1.5);
 – a cover of a head of the block of cylinders (see subsection 3.1.1.3);
 – a flywheel (a drive plate of the hydrotransformer) (see subsection 3.1.1.14);